Shubham
     
Print n Spec

This concept is designed to print & check different code and human readable information at any level of packing area. It is either at labeling machine or blister line in primary, after cartonator or in the cartonator for secondary line and direct printing on shipper, print n apply label on shipper as well as code verification through vision system in tertiary packing line.

We have different models in this sytem. The models are as follows:

  • Print n Spect - PRIMARY
  • Print n Spect - SECONDARY
  • Print n Spect - TERTIARY
 
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  • To print and Inspect on any surface in pharmaceutical Packing Area.
  • It covers Primary , secondary & tertiary level of packing
  • Any product like label, carton ,foil ,shipper , cap , bottle , vial or ampoule
  • Any surface like varnish, non varnish ,laminated ,foil & glass
  • Any background like shiny, glossy , mat or dull
  • Any printing technology like Continuous Ink Jet , Thermal Ink Jet , Laser, TTO , Stereo
  • Integration with any packing machine like Sticker Labeling, cartantor, blister , Strip
  • Any combination of printer with vision system
  • Centralized Control of Printer & vision system for message security
  • High speed printing & inspection through LAN / Serial connectivity with Printer & vision
  • Special hardware range for Camera, Illumination & Lens
  • Speed of printing & inspection up to 600 message / minute
  • Highly efficient tools for OCR,OPC ,1D & 2D
 
  • Printing & Inspection on Labels & foils
  • Model : PNS – LABEL / PNS – BLIST / PNS – STRIP
 
 
 
 
Features
 
Function Features PNS - LM PNS –BL PNS-STR
Function Print and inspect on Label Prints and Inspect on aluminum foil & Paper foil Prints and Inspect on aluminum foil
Max. speed 600* Label /Minute Depends on no of Blister Cut /stroke Depends on no of strip Cut /stroke
Product/min Max up to 4 Camera & suitable Print Head Max up to 6 Camera & suitable Print Head Max up to 9 camera & suitable Print Head
Product size (mm) Length : 200mm Length : 300mm Length : 600mm
Rejection systems Air blow /piston ( optional ) in third party Integration
 
Printing Features  
Printing technology TIJ ( thermal Ink Jet )
Make : HASJET ( CB Board , Minikey , Minitouch , Micron )
Wolke : m600 Advance , m600 Basic
Reajet :
Max no of heads/Print Controller 4
Printing height of each head (mm) 12,5
Other Printing technology CIJ ( continuous ink jet ) Make : Domino ,Videojet, Hitachi , Image
Laser : Panasonic
TTO Make : Videojet, Domino, satto
Contact coder / Metal stereo
Max resolution (dpi) Up to 600 for TIJ & TTO
 
Inspection & Control Features      
Inspection & Control Write in center    
Gig E Camera specification CCD / CMOs type sensor , Gig E communication , 6 On board IO , up to 5 mega pixel selection depend on application, 64 MB image memory ,inbuilt Micro PLC ,support for motorized lens ,industrial power supply range : 12 – 24 VDC
Intelligent Camera
Specification
CCD / CMOs type sensor , Hybrid Dual Core –A8 ARM CPU up to 1GHZ plus separate real time DSP , video interface availability , Memory : 512 MB RAM + Dual micro SD card interface , Green Automation : High Performance with low power consumption
Max No. of cameras 1-2 1-2-3 -4 -5 1-2-3 -4 -5-6-7-8-9
No. of cameras for other controls Expandability through SMART VISION software
Standard inspection (simultaneously) Data matrix recognition and verification,
OCR/V on human readable characters (GTIN/CIP, LOT, EXP DATE, MFG DATE, RSN – running serial number )
Print quality grade selection & display of DATAMATRIX
OCR score check Acceptance thresholds are settable by the authorized user
Track & Trace Yes with variable RSN & variable 2D code
Optional inspections Recognition of Pharmacode and all other linear or 2D barcodes/ NDC/Other product code
Presence or correctness of label (Vignette/Bollino)
Presence of safety seal
 
Physical Features  
Mounting /stand Stainless steel/anodized aluminum
 
Electrical Features  
PC 15 inch touch Monitor with separate CPU /inbuilt PC ( RAM & Processor is depend on no of camera & application speed for GiG E Camera selection )
PLC Panasonic
Network connectivity Gig E Ethernet Switch
Power supply 240VAC, < 1KW with UPS backup
Integration Any level of end of packing line as well as in secondary packing area
 
 

PNS – 300

It is most suitable for any packing line to install without any modification / alteration in packing line. It is designed with indexing mechanism to transfer carton individually to slotted/teeth conveyor . This conveyor hold carton properly to print & Inspect accurately. It can print carton both side & top side.

 
PNS -1200

Vacuum based technology to transfer carton without any support. It has unique featured called VVT Variable Vacuum Technology ) to travel any small size to big size carton . Central control system is designed with Encoder based technology for best quality of printing & online rejection without sensing at rejection station which avoid wrong carton rejection .

 
SMART TRIO – LM

It can be designed either by Slotted conveyor or vacuum technology with Top label application. It is used for Italian Bollino and French Vignette identification labels. This label is checked by vision system for its correctness.

 
SMART TRIO – WC

This unique feature can be applied with check weigher before or after PRINT n SPECT machine to reduce packing line and giving tight integrity .It can print live weigh data on the carton & check the same by vision system. It is equipped with high speed dynamic weighing technology to manage any conveyor speed.

 
SMART TRIO – TOP

It covers all functions like Three side printing and inspection, weighing and Top Labeling application for Italian Bollino and French Vignette identification labels. This label is checked by vision system for its correctness. This system has different rejection station to collect wrong printed , under /over weight carton & without Label /wrong printed label .

 
PNS – FC

This system is suitable for Online printing & inspection on flat carton. It is equipped with motorized feeder, vacuum conveyor and high speed & high resolution vision system . Vacuum conveyor hold the carton & travel carton in front of printer & vision system to print & inspect accurately. Additional label applicator can apply for top labeling. It can print only at top but with multiple print head & multiple vision system.

 
SMART TRACKER

It has been designed for absolute printing accuracy, integrity and verification. The system can be used to print on virtually any packaging material including labels, cartons, flexible films & foils. Each package, product or label can be printed with its own unique I.D. information at production speeds for anti-counterfeit protection. The information can be in barcode format (linear 1D or 2D Matrixcode) or alphanumerics for use in Track n Trace and product authentication throughout the distribution chain. It is compitable with norms such as EFPIA Standards, the French CIP 13 Regulation (GS 1 DataMatrix) & of course EPedigree Law which is going to be implemented in US.

 
 
 
PNS - 300
 
 
 
 
PNS - 300
 
 
 
 
Hawk - 250
 
Features
 
Function Features PNS - 300 PNS - 1200 SMART TRIO LM PNS-FC SMART TRIO WC SMART TRIO TOP
Function Print and inspect
on 3 sides
(Both side & Top)
Print and inspect
on 3 sides
(Both side & Top)
Prints and Inspect
on 3 sides (Both
side & Top)
with Top side
labeling
Prints & Inspect
on flat cartons
& top side
labeling
Prints & Inspect on
3 sides with
online weighing
Prints & Inspect on
3 sides ,online
weighing and
Top side labeling
Max. speed Cartons/min 300 200 200 300 200 200
Conveying Technology Slotted type Belt Slotted type belt /
Vaccum
Slotted type belt /
Vaccum
Vaccum Slotted type belt /
Vaccum
Slotted type belt /
Vaccum
Carton size (mm) A=30-120
(140 with optional
bigger reject box)
B=16-110
H=65-200
A=30-125
B=10-100
H=65-200
A = 30-125
B = 10-100
H = 65-200
Length: 60-300
Width: 100-370
Thickness: 0.5-5
A=30-120
(140 optional
bigger reject box)
B=16-110
H=65-200
A = 30-125
B = 10-100
H = 65-200
H min = 40 when printing only on one side
Rejection systems Air blow / Piston / Motorized
 
Printing Features  
Printing technology TIJ ( Thermal Ink Jet ) Make : HSAJET, WOLKE, REAJET / CIJ ( continuous ink jet ) Make : Domino ,Videojet, Hitachi /
Laser : Panasonic, ITACA, ALTAIR ; TTO Make : Videojet, Domino, satto
Max resolution (dpi) Up to 600 dpi for TIJ& TTO
 
Inspection & Control Features            
Camera specification CCD / CMOs type sensor , Gig E communication , 6 On board IO , up to 5 mega pixel selection depend on application,
64 MB image memory, inbuilt Micro PLC, support for motorized lens, industrial power supply range : 12 – 24 VDC
No. of cameras for
Track & Trace control
1-2-3 1-2-3 1-2-3 1-2-3 1-2-3 1-2-3
Standard inspection
(simultaneously)
Data matrix recognition and verification,
OCR/V on human readable characters (GTIN/CIP, LOT, EXP DATE, MFG. DATE, RSN - Running Serial Number )
2D data matrix code verification & Grade generation
Acceptance thresholds for human readable print quality is settable through authorization
Online Grade Support &
Selection
Yes          
No. of cameras for
other controls
Expandability through SMART VISION software
Optional inspections Recognition of Pharmacode and all other linear or 2D barcodes/ NDC/Other product code
Presence or correctness of label (Vignette/Bollino) Presence of safety seal
 
Physical Features            
Dimensions L X B X H (mm) 1100 X 900 X 1650
1200 X 850 X 1650
1700 X 900 X 1800
1450 X 850 X 1650
2100 x 900 x 1650
2700 X 900 X 1800
Construction Stainless steel/anodized aluminum
 
Electrical Features            
PC 15 inch touch Monitor with separate CPU /inbuilt PC ( RAM & Processor is depend on no of camera & application
speed for GiG E Camera selection)
PLC Panasonic
Network connectivity Gig E Ethernet Switch
Power supply 240VAC, < 1KW, UPS backup
Integration Any level of end of packing line as well as in secondary packing area