Shubham
     
Smart Vision

Today’s modern age inspection has been playing a vital role in any area like production, surveillance , quality ,safety and many more. It is done either manually or automated vision inspection based. In manual mode it depends on individual person’s skill, experience & performance .Where in vision based Inspection is absolutely free from all above dangers & thus it is superior then manual inspection. Now days it is very common practice to use vision inspection system in any manufacturing industry whether it is in shoes to soap ,car to cake or wafer to water.

SMART VISION is the right choice for any food & pharma companies to check the correctness & completeness of the packing & product. Our vision hardware is designed with the latest technologies to solve any challenging application .
Major vision based applications in Pharmaceutical belongs to three categories :

 
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Next Gen
Intelligent Cameras
  Next Gen
GigE Cameras
 
 
Major vision based applications we cater
 
         
Correctness   Quality   Completeness
  • Logo
  • Color
  • Preprinted / overprinted code ( NDC /product strength / Item /batch/exp /mfg )
  • 1D /2D / phramacode
 
  • Label Position on Bottle /vial /ampoule
  • Cap Mix up or cap Position
  • Rubber Stopper POP up
 
  • Label Position on Bottle /vial /ampoule
  • Cap Mix up or cap Position
  • Rubber Stopper POP up
         
         
Label Master   Carton Master   Blist Master
  • Best for Sticker Labeling machine
  • Ease to integrate with any sticker labeling machine
  • Advance tools for OCR & OPC to detect smudging ,missing character & correct information
  • Label preprinted info checking through tools for Linear Barcode & Pattern / logo
  • Track & Trace compatibility through Data Matrix
  • Mix Up Prevention ( MUP ) through Pharmacode
  • Label Missing / improper position /skew detection
  • Cap position on bottle
  • Rubber Stopper position on vial
  • Liquid detection in bottle / vial
  • Integration with multiple camera & multiple lines through SMART VISION MASTER
  • Online rejection through existing mechanism or modifying

 
  • Ease to integrate with any cartnator machine & packing conveyor
  • Advance tools for OCR & OPC to detect overprinting information ,smudging ,missing character & correct information on carton
  • Carton preprinted info checking through tools for Linear Barcode & Pattern / logo
  • Track & Trace compatibility through Data
  • Matrix
  • Mix Up Prevention ( MUP ) through Pharmacode for Leaflet & carton
  • Leaflet presence in carton
  • Integration with multiple camera & multiple lines through SMART VISION MASTER
  • Online rejection through existing mechanism or modifying

 
  • Ease to integrate with any Blister / Strip machine
  • Multiple camera for Multiple Printing on Foil
  • Multiple Output for different Foil Cut
    Advance Illumination for proper reading on shiny surface
  • Advance tools for OCR & OPC to detect overprinting information ,smudging ,missing character & correct information on Aluminum Foil
  • Foil preprinted info checking through tools for
  • inear Barcode & Pattern / logo
  • Non film Detection ( NFD ) system with high resolution camera
  • Detection for missing / color /shape / foreign particle
  • Track & Trace compatibility through Data Matrix
  • Mix Up Prevention ( MUP ) through Pharmacode
  • Integration with multiple camera & multiple lines through SMART VISION MASTER
  • Online rejection through existing mechanism or modifying

         
 
Vision Hardware - Mini size MaX performance
 
  • Compact industrial camera series with Gigabit Ethernet
  • Quality CCD & CMOS sensor from VGA up to 5 megapixels
  • Hardware preprocessing ADC
  • Highest resolution ADC
  • Image memory 64 MB
  • Micro-plc for real-time sequencing(HRTC)
 
Model name(CCD) SH-CX120AGIN SH-CX120AGIN1 SH-CX122AGIN SH-CX123AGIN SH-CX124AGIN SH-CX125AGIN
Model variant G/C Gray/color G/C Gray/color G/C Gray/color G/C Gray/color G/C Gray/color G/C Gray/color
Resolution of sensor’s
active area
640 x 480 640 x 480 1280 x 964 1360 x1024 1600 x1200 2448 x2050
Maximum frame rate [HZ] 104 104 31 30 28 10
Transfer type FFIT FFIT FFIT FFIT FFIT FFIT
Sensor size 1/3” 1/2” 1/3” 1/2” 1/1.8” 2/3”
Pixel size(width x height
in [µm]
7.4 x7.4 9.9 x9.9 3.75 x3.75 4.65 x4.65 4.4 x4.4 3.45 x3.45
Readout type Progressive Progressive Progressive Progressive Progressive Progressive
Integration time 10 µs – 10s 10 µs – 10s 10 µs – 10s 10 µs – 10s 10 µs – 10s 10 µs – 10s
Overlap capabilities yes yes yes yes yes yes
Sensor manufacturer Sony Sony Sony Sony Sony Sony
Sensor name Icx424al/aq Icx424al/aq Icx424al/aq Icx424al/aq Icx424al/aq Icx424al/aq

* FFIT - Full frame interline transfer
 
 
SMART VISION Lighting
 

An Illuminating Look at the critical role of Lighting in Successful Vision Sensing.

No matter how powerful or robust a sensor is, successfully meeting challenging vision applications relies heavily on matching the vision sensor with appropriate lighting. Lighting sources, geometry and techniques need to be optimized to the target’s optical properties. While contrast is critical, target size, speed, working distance, topography, color, and likelihood of defects are among the other consideration.

The choice sin lighting optics, color filters, diffusers and focusing elements are as varied as the choices of light sources, which includes LEDs, fluorescents, lasers and incandescent halogens or xenons. Lighting is essential to any successful vision sensing system.


 
  • Ring Light
  • Mount directly to the sensor for easy setup and illuminates any object directly in front of the sensor.
  • Backlight
  • Installs behind the target, directly facing the sensor; has a highly diffused surface and uniform brightness, with a lower intensity than other lights
  • Area Light
  • Installs behind the target, directly facing the sensor; has a highly diffused surface and uniform brightness, with a lower intensity than other lights
  • Spot Light
  • Provides even illumination in a small concentrated spot
  • Linear Array Light
  • Provides high-intensity illumination of large areas, at long distances
  • Tubular fluorescent
  • Features flicker-free high-intensity illumination of large areas
  • On-Axis Light
  • Provides collimated illumination in same optical path as camera

  • Highly Diffused Light
  • Softly illuminates from multiple directions, minimizing glare and shadows
  • Low-Angle Ring Light
  • Illuminates nearly perpendicular to the direction of an inspection, enhancing the contrast of surface features
  • Multi-Light
  • Has independently adjustable light intensity on each axis
  • Structured light
  • Users laser emitter with extra bright light for 3-dimensional sensing
     
     
    Smart Vision Lenses
     
    • Wide choice of c-mount lenses for desired field of view at extended distances
    • Standard, high-performance and megapixel lenses for extraordinary performance
    • Models with focus and aperture locking